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Docking Panels
High efficiency switching power supply and mechanical platform for your single board computer/instrument controller


The Docking Panel provides a mechanical and electronic platform for the Mosaic single board computers: the QCard or the PDQ Board, and for additional Wildcards. It hosts a high-efficiency 1 amp 5 volt switching power supply, dual DB-9 serial connectors, dual DB-25 IO connectors, a power jack, and a master power switch. The serial connectors, IO connectors, jack and switch are designed for easy mounting to an instrument panel.

The Docking Panel may be referred to as the PowerDock in this documentation. This is because Mosaic Industries also sells a PowerDock with very similar functionality to the Docking Panel
 

A Tour of the Hardware

Figure 2-1 and Figure 2-2 show both sides of the Docking Panel, which has the same width and length as the PDQ Board, but twice the length of the QCard. All of the connectors and headers are described in the following sections.

 

The Docking Panel’s Front Side

Looking at the front side of the Docking Panel board, you can see that it provides two Wildcard module headers. The PDQ Board plugs directly into the mating Wildcard Bus and Docking Panel/PDQ Comm headers (H3, H7 and H5 on the PDQ Board). The QCard mounts on Module Port 0 (Comm headers H3 and H4).

Up to 8 Wildcards can then stack on top of the QCard or PDQ Board, up to 4 Wildcards on each of the two stacking go-through connectors.

embedded power board

The front side of the Docking Panel
 

The Docking Panel’s Back Side

The Docking Panel’s back side hosts serial connectors, IO connectiors, a power switch and a power jack. They are mounted so that the board can mount directly to an instrument panel if desired using ½ inch stand-offs. The instrument panel requires cutouts for the connectors, and holes for the power switch and power jack.



modular io power board

Figure 2-2 The back side of the Docking Panel
 

Optional Cover Plate

An optional cover plate simplifies enclosure mounting and provides a clean solid appearance.

embedded power board protection

Figure 2-3 The front side of the Cover Plate



 

Power

The Docking Panel takes an unregulated 8 to 26 volts from the power jack shown in Figure 2-2 or through the power header (H2) shown in Figure 2-1 and passes it though an EMI filter and surge protection circuitry to provide a clean V+Raw supply (for any Wildcards that might need it). The V+Raw is then regulated using a very clean, high-efficiency switching regulator to create a 5 volt power source. The switching regulator using a following low pass LC filter to assure that switching ripple is less than 5 mV peak-to-peak. The power source can supply up to 1.1 amp total between the +5V and V+Raw lines to power a QCard or PDQ Board and up to 8 Wildcards.

 

H2: Power Header

The following table provides the power header’s pinout:

Power Header
Pin Signal
  1 – VIN (8 to 26 Volts)
  2 – GND
  3 – +5 VDC
  4 – VBAT


If a battery is installed on your Mosaic controller board (it is always present on the PDQ Board, while for the QCard it is optional), the VBAT signal allows you to monitor the state of the battery. If a battery is not installed, you can use this signal to externally battery backup your real-time clock by supplying 3 to 4.5 volts when your system is off.

 

Communications Connectors

The controller board’s two serial ports are brought out to the two DB-9 connectors as shown in Figure 2-2 and the 10-pin right angle header as shown in Figure 2-1.

The Serial1 and Serial2 ports on the controller board can be jumper configured for RS232 or RS485 communication. However, only the RS232 lines are brought out to the DB-9 Connectors. Surface mount resistor pads on the Docking Panel allow you to configure the signals going to the Serial1 DB-9 connector for RS485 operation. The Serial2 DB-9 connector supports only RS232; however, resistor pads on the Docking Panel also allow you to use the signals that implement the secondary serial port for RS232 hardware handshaking on the Serial1 port. Please see the schematic of the Docking Panel in the appendix for more information and contact Mosaic Industries for custom configurations.

 

Standard DB-9 Serial Connector Configurations

DB-9 Connector 1
Signal Pins Signal
DCD1/DSR1/DTR1—1
6—DSR1/DTR1/DCD1
/TXD1—2
7—STS1
/RXD1—3
8— RTS1
DSR1/DTR1/DCD—4
9—NC
DGND—5
Notes:
  NC indicates no connection
  pins 1, 4 & 6 (DCD1/DSR1/DTR1) are connected
  pins 7 & 8 (CTS1/RTS1) are connected
DB-9 Connector 2
Signal Pins Signal
DCD2—1
6—DSR2/DTR2/DCD2
/TXD2—2
7—STS2/RTS2
/RXD2—3
8—RTS2/CTS2
DSR2/DTR2/DCD2—4
9—NC
DGND—5
Notes:
  NC indicates no connection
  pins 1, 4 & 6 (DCD2/DSR2/DTR2) are connected
  pins 7 & 8 (CTS2/RTS2) are connected
 

Standard DB-25 IO Headers

These two DB-25 connectors are mirrored on headers H10 and H11. This allows you to easily route IO to the back panel of your instrument and make connection via a standard DB-25 cable. For instance, you could route the Analog IO Header (H4) and the Digital IO Header (H8) to these DB-25 connectors to access all of the PDQ Board's native IO.

  • H8 DB-25 Pins ⇔ H10 Mirror Pins

    Pins 1 through 24 on DB-25 Connector 1 at header H8 are connected directly to pins 1 through 24 respectively on header H10. Pin 25 (GND) on DB-25 Connector 1 is not connected to H10.

  • H9 DB-25 Pins ⇔ H11 Mirror Pins

    Pins 1 through 24 on DB-25 Connector 2 at header H9 are connected directly to pins 1 through 24 respectively on header H11. Pin 25 (GND) on DB-25 Connector 2 is not connected to H11.

Two IDC ribbon cables are included your Docking Panel, one 4" and one 8.5" long cable. You may connect these cables to headers H10 and H11. The other ends of the cable are available for you to connect to any of the field headers on the PDQ Board or Wildcards.

Caution
Be careful to note the pin numbering of the sockets on the cables. Generally you would plug the cables into the Docking Panel headers so that pin 1 of the headers corresponds to the red wire of the cable. You can then plug the socket on the other end of the cable onto a field header socket. However, if you do not twist the cable, the socket will naturally line up so that the red wire is connected to pin 24 of the field header – all the connections become reversed! That's OK as long as you realize it's happening, and your wiring diagram takes it into account. If you put a 180° twist the cable you can prevent the pin order reversal, but twisting it may be equally inconvenient.
 

Communications Header

Both serial ports of the PDQ Board are brought out to the 10-pin board-edge communications header (H1) on the Docking Panel. The communications header on the PDQ Board differs slightly from the communications header on the Docking Panel. Pins 4 and 10 on the PDQ Board communications header are the Serial2 RS485 signals XCV2+ and XCV2-, respectively, while pins 10 and 4 on the Docking Panel bring out GND and +5V. Note that the PDQ Board and Docking Panel each have a 10-pin board-to-board mating Comm header; these should not be confused with the board-edge Comm headers being discussed here.

Docking Panel Communications Header H1
Signal Pins Signal
/TxD1 —1 2— /RxD1
GND —3 4— GND
RS485 XCVR- —5 6— RS485 XCVR+
/TxD2 —7 8— /RxD2
GND —9 10— +5V
Note that this pinout differs from that of the PDQ Board pinout.
On the PDQ Board pin 4 is connected to XCV2+ and pin 10 is connected to XCV2-.


 

Host Header

The Docking Panel has a header to bring send communication lines to the PDQ Board. The Qcard is also compatible with this pinout.

H4: To Host
Signal Pins Signal
/TxD1 —1 2— /RxD1
DGND —3 4— /MOD1_CS/NC
RS485 XCV1- —5 6— RS485 XCV1+
/TxD2 —7 8— /RxD2
DGND —9 10— VBAT
 

Wildcard Headers

The controller board’s Wildcard Port0 Header (H3) allows you to mount up to four Wildcards simultaneously at module addresses 0 through 3. The Wildcard Port1 Header (H7) supports up to four additional Wildcards at module addresses 4 through 7. The 24-pin stackable go-through Wildcard connectors provide the following signals:

Wildcard Port Header
Signal Pins Signal
GND —1 2— +5V
/IRQ —3 4— V+RAW
SEL1/XMIT- —5 6— SEL0/XMIT+
MOSI/XCV- —7 8— MISO/XCV+
/RESET —9 10— SCK
/MOD.CS —11 12— 16MHz
E —13 14— R/W
/OE —15 16— /WE
AD7 —17 18— AD6
AD5 —19 20— AD4
AD3 —21 22— AD2
AD1 —23 24— AD0
 

How To Install Your Controller Board

If you ordered the QCard or PDQ Board Starter Kit, the Controller Board and Docking Panel should have been shipped to you assembled together. However, if you purchased them separately, it is a snap to put them together. Simply align all the mounting holes of the two boards, and ensure that the 24-pin stacking go-through Wildcard module headers line up, and press the boards together.

Caution
Be sure the power is OFF before installing your controller board onto a Docking Panel and be sure to align the four mounting holes on each corner; installing a a controller board incorrectly or with the power ON may damage the controller!
 

Schematics

Signal Directory

Power Supply

Headers

This page is about: High Efficiency Low Noise Switching Power Supply for Embedded Single Board Computers – The Docking Panel provides mechanical and electronic platform for Mosaic single board computers: QCard or PDQ Board, and for additional Wildcards. It hosts high efficiency 1 amp 5 volt switching power supply, dual DB 9 serial connectors, dual DB 25 IO …
 
 
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